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How Does Dye Sublimation Transfer Printing Work? & What's the Process of It?

As we all know, dye sublimation transfer printing is differ from Tranditional screen printing. So, do you know how does sublimation transfer printing work? Now, let's know about them.


“Traditional” dye sublimation printing of cloth/fabric uses a print process that employs heat to transfer ink – or dye – onto synthetic fabrics or other materials.

Sublimation simply means that the dyes convert from a solid state to a gaseous state, although never becoming liquid. The process was developed to be able to transfer photographs and highly intricate designs onto fabric or cloth.

In our business, we print banners and fabric using dye sublimation mainly for banners or displays. The dye sublimation that we use uses heat and pressure to transfer designs to polyester fabrics mainly.

The Sublimation Printer Ink Set

CMYK Print Colors Most dye sublimation printers use CMYO printing colors (Cyan-Magenta-Yellow-Overcoating) which is different from inkjet banner printing (on vinyl or fabric) which uses CMYK (cyan-magenta-yellow-black) because the black is eliminated and the clear overcoat is used instead.

This overprint is both a UV protectant and helps to create a water-resistant coating for polyester banners and displays, t-shirts, table covers, sportswear, flags, and other items that require high definition printing.

Sublimation Transfer Paper and Sublimation Process

Traditional dye sub printing utilizes a transfer paper which is printed with the CMYO inks in reverse, then, using a heated pressure roller at around 375F, “marries” the paper to the polyester fabric, and converts the dye to gas, and transfers the image onto the banner or other cloth.

Post Printing Process

After printing, this fabric can be washed without damaging the quality of the printing. Other advantages of dye sublimation fabric banner and display printing is that the images don’t peel or fade (permanency), the colors can be brilliant due to the amalgamation of the dye to the fibers of the polyester or other synthetic fabric.

Another major advantage of dye sub printing is that the colors can be brilliant due to the continuous tones that make the printing appear photographic. These images also can be printed all the way to the edges of the fabric.

Printing a dye sub banner is slower than other printing methods, which is why the cost can be higher for fabric banners. It is also more difficult if the material creases as it leaves blank spots.

Where to Use Dye Sublimated Printed Displays

Uses for dye sublimation printed graphics are varied, but one of the most popular uses for these fabric displays is as trade show graphics. This may include, but not be limited to, table top displays, pop up displays, roll up or pop up banner stands, flat panel displays, hanging banner displays, or a multitude of other types of displays utilizing printed cloth/fabric.

If you are budgeting for your trade show display, you should a competent dye sub fabric printer, provide detailed measurements if needed, and the graphics you wish printed. Skyimage can help you to complete this goal.

What is Skyimage printing? Skyimage is Chinese sublimation paper manuifacturer, also dealer of sublimation ink, printer and heat press, etc. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.